Every tube is bent by hand, over a flame
A glassblower heats a straight length of tubing until it softens, then bends it against a full-size paper pattern of your design. The pattern is drawn first, the glass is worked to match it, and the tube is filled with gas and sealed. It is the same craft that has lit shopfronts for a century, and it is still done by eye and by hand.






They are two different things, and one of them is not for everyone
We sell both. If you read this and order the LED version instead, that is a good outcome. It is a better fit for a lot of rooms, and we would rather you liked what arrived.
| Attribute | Real glass | LED |
|---|---|---|
| The light | Gas glowing through the whole tube | A sleeve lit from inside |
| Power | A transformer, 110V in and 6,000V to 10,000V out | A 12V adapter |
| Tube sizes | 6 mm, 8 mm and 10 mm standard, 12 mm as a custom option | Tops out at 10 mm |
| Handling | Fragile. It is glass, and it breaks like glass | |
| Weight | Heavier than the LED equivalent at the same size | |
| Price | Costs more. It is hand work and it takes longer | |
| Repairs | A broken tube is repaired by a glassblower, not swapped out at home | |
| Best for | A bar, a studio, a piece you want to be an object | Bedrooms, events, anything that moves |

What you're actually buying
A short list of decisions, and we will talk you through any of them. If a spec you need is not here, ask and we will answer straight rather than guess.
- Light sourceHand-bent glass tubing, gas filled, sealed
- Size20, 24, 30, 36, 42, 48, 54 or 60 inches on the widest dimension
- Tube diameter6 mm, 8 mm and 10 mm standard. 12 mm available as a custom option
- Minimum letter height5 cm, about 2 inches
- ColourChosen from the glass neon range at the proof stage
- BackboardClear backboard, metal frame, or no backboard
- MountingWall mounted, hanging, or a free-standing base
- DimmingDimmable or non-dimmable, chosen at order
- UseIndoor, or outdoor with a waterproof build
- PowerTransformer, supplied with the sign. 110V in, 6,000V to 10,000V out
- Production4 weeks, before shipping
- ShippingFree shipping in the US, crated for transit
- WarrantyFree repair

The glass is rarely the part that fails
The tube itself is rated from 100,000 hours and is not usually what fails. In practice a glass sign commonly runs 6 to 10 years before it needs attention, and when it does the fault is almost always the transformer or the electrodes rather than the glass. Both are repairable, and our warranty covers free repair rather than replacement.
That is also why we repair rather than replace. Replacing a hand-bent sign would mean bending it again from scratch, when the thing that actually went wrong is a component we can change.
Nothing is bent until you approve the drawing
Glass cannot be edited once it is bent, so the whole process is front-loaded onto the proof. That part is free, and there is no limit on it.
Living with a glass sign
None of this is difficult. It is mostly a matter of remembering what the thing is made of.
- UnpackingTwo people, on a soft surface, and keep the crate until you are sure it is right
- MountingFix into something solid. A glass sign is heavier than it looks
- CleaningSwitched off and cool. A dry soft brush or a barely damp cloth, never a spray onto the tube
- HandlingSupport the backboard or frame, never lift or carry a sign by the glass
- The transformerLeave it somewhere ventilated and not buried under fabric
- OutdoorsOnly the waterproof build should live outside. An indoor build should stay indoors
- If it breaksSwitch it off at the wall, do not touch broken glass, photograph it and send us the photo

Design Your Custom Glass Neon Sign
SVG, PNG, JPG, PDF, AI, EPS & more · redrawn in glass neon on your free proof
Glass is made to order. Start with the proof.
Every glass sign is bent by hand for one customer, so there is no returning it to stock. That is exactly why the proof comes first and costs you nothing.
- Reply in 30 minutes to 3 hours on business days
- No deposit, nothing is produced until you approve the proof
- Warranty covers free repair rather than replacement
- Free shipping in the US, crated for glass
- You send the detailsWording or logo, rough size, and the date you need it by.
- We send a renderingA designer draws your sign to scale with exact dimensions and a firm price.
- You decideApprove it, ask for changes, or walk away. Nothing is bent until you say so.
Prefer email? service@aoos.com · +1 (213) 328-2667
What is a real glass neon sign?
That is the honest difference from LED neon, which lights a flexible plastic tube from inside with diodes. Both look good. Glass has the depth and the slight unevenness that people recognise as neon; LED is lighter, tougher and cheaper to run. If you are still deciding, read real glass neon vs LED neon or look at the LED version of this sign.
How your sign gets made
1. Pattern
Your wording or logo is drawn full size on paper. The glass bender works directly against that pattern, so what you approve is what gets bent.
2. Bending
Each curve is heated over a flame and shaped by hand, one section at a time. See how the bending works.
3. Filling
The finished tube is sealed, pumped out and filled with gas. The gas and the tube coating together decide the colour.
4. Assembly
Tubes are mounted, wired to the transformer and burned in before packing. Backboard and mounting are built to the option you chose.
Options on this sign
- Size20 to 60 inches
- Minimum letter height5 cm, about 2 inches
- Tube diameter6 mm, 8 mm and 10 mm standard; 12 mm on request
- BackboardClear Backboard, Metal Frame, or No Backboard
- MountingWall mounting, Hanging, or Free-standing base
- DimmingDimmable or Non-dimmable
- BuildIndoor, or Outdoor waterproof
- Transformer110V in, 6,000 to 10,000V out
- Tube lifeRated from 100,000 hours
- Production time4 weeks, before shipping
- WarrantyFree repair
- ShippingFree in the US, crated
Where people put them
Bars, restaurants and hotels, studios and shopfronts, and homes where the sign is meant to be the thing you look at rather than background lighting. Glass suits a fixed spot on a wall better than it suits being moved between events. If the sign needs to travel every weekend, the LED build is the sensible choice, and we would rather tell you that now.
Real glass neon: your questions answered
Is this real neon, or is it LED?
Real neon. Glass tubing, bent by hand over a flame, sealed, filled with gas and run from a transformer. Nothing about it is a plastic tube with diodes inside. The visible tell is that the gas glows through the whole volume of the tube rather than from a strip inside it, which is what gives glass its depth when you look at it off-axis. What real glass neon actually is.
How is it different from an LED neon sign?
LED neon lights a flexible plastic tube from inside with diodes, and it is light, robust and easy to move. Glass neon is gas glowing along the tube, and it is heavier, more fragile and made one piece at a time by hand. Neither is a fake version of the other, they are two different products, and we sell both. There are practical differences either way: glass has a minimum letter height of 5 cm, about 2 inches, because a tube can only be bent so tightly, while at the other end we can draw tubing at 12 mm as a custom option above the standard 6 mm, 8 mm and 10 mm, which gives a heavier stroke than LED tubing reaches. Side by side comparison: real glass neon vs LED neon, or the LED product page.
Why does real glass neon cost more than LED?
Because of what the money buys rather than any markup on the material. Every tube is bent by a person against a full-size pattern of your specific design, one bend at a time, and that skill takes years to acquire. The glass, the gas fill and the transformer are all part of it, but the hand work is most of it. Nothing is stamped out, and your sign is not one of a batch, it is made on its own. That also means small variations between pieces are a property of the process, not a defect. More detail on what drives glass neon cost, or ask us for a quote on your wording.
How fragile is it really?
Honestly: it is glass, and it can break. It is heavier than LED and it does not enjoy being knocked, dropped or carried around. Mounted on a wall in a fixed spot it is fine and will sit there for years. Treated as an event prop that gets packed and unpacked every weekend, it will eventually lose a tube. That is the real trade-off for the look, and it is worth deciding on before you order rather than after. What is worth saying alongside that is that the glass is the durable part. The parts that wear are the transformer and the electrodes, and both are serviceable. We crate every sign for transit rather than boxing it, which is covered in how we pack glass neon for shipping.
How long does a real glass neon sign last?
The tube itself is rated from 100,000 hours and is not usually what fails. In practice a glass sign commonly runs 6 to 10 years before it needs attention, and when it does the fault is almost always the transformer or the electrodes rather than the glass. Both are repairable, and our warranty covers free repair rather than replacement. That is the useful thing to understand about glass: it is a serviceable object rather than a sealed unit you throw away, which is why signs from decades ago are still lit. More on how glass neon works.
What if it arrives damaged, or a tube breaks later?
Contact us with photos of the sign and the crate before you discard the packaging, and we will sort out the repair. Our warranty is free repair, not replacement: a damaged tube is re-bent and refitted rather than the whole sign being swapped. That is worth knowing up front, because it is different from how most LED sellers handle it. Keeping the crate makes a repair return much easier, which is one reason we recommend storing it.
Can a real glass neon sign be dimmed?
Only if it is built that way. Dimmable and Non-dimmable are a choice you make when you order, because dimming glass neon depends on the transformer that is fitted, not on a dimmer you add afterwards. Fitting a domestic wall dimmer to a non-dimmable sign will not work and can damage it. If you want the option, choose Dimmable at the configuration step, or ask us before you order if you are not sure.
Can I put one outdoors?
Yes, if you order the outdoor waterproof build. Part of the reason it has to be specified at order time rather than added later is the transformer: glass neon runs from a 110V input stepped up to a 6,000 to 10,000V output, and weatherproofing that side of the sign is a construction decision, not a cover you put over an indoor sign afterwards. Tell us where it is going, including whether it is fully exposed or under an awning, and we will spec it correctly. If you are unsure which build you need, send us the location details and we will advise.
What colours can I have, and how does colour work in glass?
Colour in glass neon comes from two things: the gas inside the tube and the coating on the tube itself. That is why the palette is a set of real available tube types rather than a colour picker with any shade you like, and why a glass colour will not match an LED colour swatch exactly. It also means the colour is the light itself rather than a filter over it, which is part of why it looks the way it does. We will show you the exact colours on your proof before anything is bent. Background on the process: how glass neon is made by hand.
How do I mount or hang it?
Choose one of three at the ordering stage: wall mounting, hanging, or a free-standing base. Whichever you pick, it is built into the sign, so the fixings arrive matched to it rather than being something you work out afterwards. Fix into something solid, plan where the transformer and the cable will sit before you drill, and get a second pair of hands for anything at the larger end of the size range. General guidance in how to hang a neon sign, and if the wall is awkward, describe it to us first.
What happens after I order?
You get a proof first. We draw your wording or logo to scale and send it back showing layout, dimensions and colours, and nothing is produced until you approve it. Revisions are unlimited and free, and there is no design, artwork or revision fee at any point. If the proof is not right, say so and we redo it. Once you approve, production takes 4 weeks before the sign ships. That is longer than an LED sign takes, because each tube is bent individually, so if you are working to a fixed date count back from it and allow shipping time on top. Tell us the date before you order and we will say honestly whether it is safe. Start with the quote form, or go straight to configuring on the glass neon design page.
How do I clean and look after it?
Switch it off and let it cool, then dust the tubes with a soft dry brush or a microfibre cloth, supporting each tube with your other hand rather than pushing against it. No solvents, no abrasive cleaners, and nothing wet near the electrode connections or the transformer. Left mounted and switched on normally it needs very little. If a tube ever dims or stops lighting, that is a repair job rather than something to fix yourself, so get in touch. Background reading: how glass neon works.
Custom real glass neon signs, bent by hand to your design
AOOS Custom® makes custom real glass neon signs the original way: glass tubing heated over a flame, bent by hand against a full-size pattern of your artwork, sealed, gas filled and driven by a transformer. Because it is a hand process, every sign varies slightly and no two are identical. Sizes run from 20 to 60 inches, with a minimum letter height of 5 cm, tubing at 6 mm, 8 mm or 10 mm with 12 mm available on request, a clear backboard, a metal frame or no backboard at all, in dimmable or non-dimmable and indoor or outdoor waterproof builds. Shipping is free in the US and every sign travels crated.
Proof first, then production
Nothing is bent until you have approved a proof. There is no design fee, no artwork fee and no charge for revisions, and revisions are unlimited. After approval, production takes 4 weeks before the sign ships, which is worth counting back from if you are working to a fixed date. Start on the glass neon product page, or send your wording, logo or a photo of the wall through the quote form and we will come back with a drawing.
Glass or LED
Glass gives you gas glowing through the tube and the weight and presence that goes with it. LED gives you something light, robust and easy to move that will survive being packed and unpacked. Most people choose on the basis of where the sign will live and whether it will travel. If you want the reasoning laid out, read real glass neon vs LED neon and is LED neon real neon, then compare with the LED sign.
Warranty and repair
The warranty covers free repair rather than replacement. Tubing is rated from 100,000 hours and is rarely the part that fails; a sign that has run 6 to 10 years usually needs a transformer or an electrode rather than glass. A damaged or failed tube is re-bent and refitted, which is how glass neon has always been serviced, and it is why keeping the shipping crate is worth the storage space. See shipping and handling glass neon.
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